A wood jointer is an essential tool for any woodworking shop. Jointers are used to create perfectly straight and square edges on boards, allowing you to achieve tight-fitting joints and smooth surfaces. In this comprehensive guide, we’ll break down exactly how a jointer works, the different parts of the machine, and how to properly operate it for best results.
What is a Wood Jointer and Why is it Important?
A wood jointer (also sometimes called a planer) is a stationary woodworking machine that uses rotating blades to flatten, straighten, and square the edges of boards. This process of truing and squaring the board is called “jointing”.
Jointing is an important first step before further machining or joinery work. Skipping this step can lead to poorly fitting joints, uneven surfaces, and frustrating woodworking projects. A properly jointed board has perfectly straight edges at precisely 90 degree angles along its width and thickness.
While jointers are most often used to create straight board edges, they can also be used to flatten cupped or warped boards, create tapered edges, or cut rabbets and dadoes. For woodworkers, a high-quality jointer is an indispensable tool that can help take your projects to the next level.
Key Parts and Functions of a Jointer
Jointers may look complex at first glance, but understanding the role of each component makes the machine much easier to comprehend. Here are the main parts and functions:
Infeed and Outfeed Tables
The infeed and outfeed tables provide support for the workpiece as it passes over the cutterhead. The infeed table is adjustable to control depth of cut and allow for tapered cuts. The outfeed table sits at a fixed height to support the board after it is jointed.
The cutterhead contains the cutting blades that actually trim and shape the lumber. It rotates at high speeds (typically 4000-8000 RPM) so the blades make light cuts and provide a smooth surface.
The fence runs parallel to the cutterhead and ensures the workpiece is held securely at the proper distance from the blades. An adjustable fence allows you to control the width of material being removed.
Depth Gauge and Stops
Precision depth gauges and adjustable stops control how deep the cutterhead removes material in order to straighten, flatten or taper the workpiece.
Located right behind the cutterhead, the dust chute connects to a dust collection system to extract shavings and sawdust away from the cutterhead while in operation.
A transparent cutterhead guard covers the spinning blades for safety, while still allowing you to see the cutting action.
Power Switch and Controls
Jointers have on/off power switches, and some models also allow you to control or reverse the direction of the cutterhead rotation.
How Does a Jointer Actually Work?
Now that we’ve identified the main components, let’s go step-by-step to understand exactly what happens as a board is jointed:
- Secure Workpiece Against the Fence – The workpiece is pressed firmly against the infeed fence while standing completely flat on the infeed table. Securing the work this way prevents it from shifting during the cut.
- Start the Cutterhead Spinning – The cutterhead spins at a predetermined speed (RPM) when the jointer is turned on. The faster the RPM, the smoother the cut will be.
- Adjust Depth of Cut – The infeed table height is set using the depth stops to control how much material is removed by the cutterhead in a single pass. Deeper cuts remove more material. The maximum depth of cut is usually 1/8″.
- Feed Workpiece Over Cutterhead – While applying firm downward pressure, the workpiece is slowly fed over the spinning cutterhead. The cutterhead blades remove material as the board passes over it.
- Support Exits on Outfeed Table – The outfeed table is set at the exact same height as the cutterhead, so it provides continuous support as the newly straightened board exits the cutterhead.
- Make Additional Passes If Needed – For smoothed, flattened or heavily warped boards, multiple light passes may be required. The depth of cut is adjusted slightly deeper before each additional pass.
- Repeat for All Edges – The workpiece is flipped and fed through the jointer again to complete squaring and truing the remaining edges.
As you can see, the jointer uses precision adjustments and spinning cutterheads to systematically remove material, ultimately resulting in straight, square boards with smooth, flat surfaces.
Types of Wood Jointer Cutters
The cutterhead contains the spinning blades that actually cut and shape the wood. There are 3 main types of jointer cutterhead blades:
Straight Blades – Single-edged solid steel knives that are the most common type. They produce good results at a lower cost than other options.
Spiral Cutters – Double-sided insert cutters arranged in a spiral pattern. They cut quite smoothly but are more expensive.
Helical Cutters – Multiple rows of carbide inserts that slice rather than chop the wood. Provides an extremely smooth cut and quieter operation.
Manufacturers also offer different blade materials including carbon steel, high-speed steel, and carbide. Carbide lasts the longest.
Jointer Cutting Techniques
Following proper technique when jointing is important to achieve a smoothly machined surface and avoid tear-out, gouges or other issues:
- Take light passes of 1/32″ depth or less, and increase the depth slightly with each subsequent pass.
- Use slower feed rates for deeper cuts, and faster rates for very light finish passes.
- Maintain downward pressure when feeding, but do not force the workpiece. Allow the cutterhead to do the work.
- Use a push block when edge jointing narrow pieces to keep hands safely away from the cutterhead.
- When jointing longer boards, provide support with roller stands near the infeed and outfeed sides.
- Keep your jointer knives and cutters sharp! Dull blades require more force and cause poor results.
- Always joint warped boards with the concave side facing down to avoid rocking and snipe.
- Make sure the outfeed table is perfectly flush with the cutterhead to support the exiting workpiece.
- Install featherboards to exert downward pressure and maintain solid contact with the fence and table.
Following these techniques will help any woodworker get the most out of a jointer for superior results.
Steps for Proper Jointer Operation
Here is a summary of the key steps involved in the jointing process from start to finish:
- Inspect and prepare the workpiece. Check for nails, knots, grain direction, etc. and plan the cuts.
- Adjust the infeed table height for the desired depth of cut. Generally 1/32″ to 1/16″ max per pass.
- Set the fence to allow enough material to be removed to straighten or square the workpiece.
- Ensure the outfeed table is level with the cutterhead.
- Start the jointer and allow it to reach full speed before cutting.
- Feed the workpiece over the cutterhead while applying firm downward pressure.
- Make additional passes, adjusting depth as needed until the edge is straight and smooth.
- Rotate the workpiece to complete squaring the adjacent edge.
- Repeat for all remaining edges until board is fully straightened and squared.
- Make a final light pass to leave a smooth finish.
Following this step-by-step process will result in properly jointed lumber ready for your project.
Jointer Maintenance and Safety Tips
To keep your jointer performing optimally and reduce the chance of accidents, be sure to observe these key maintenance and safety practices:
- Disconnect power before blade changes, adjustments or maintenance.
- Wear eye and ear protection when operating a jointer. Use dust collection and/or a respirator.
- Keep knives and cutters sharp. Replace or sharpen when dull.
- Adjust the infeed table parallel to the cutterhead.
- Lubricate guide posts, raise/lower mechanisms and other moving parts.
- Inspect blade rotation and speed to ensure correct RPM.
- Check the fence regularly to verify it’s perpendicular to the tables.
- Maintain proper clearance between the cutterhead and table inserts.
- Keep tables rust-free and apply paste wax for lubrication.
- Never make freehand cuts or joint pieces shorter than 12″. Use a push block instead.
Following safe operating procedures and regular maintenance routines will help you get the best performance and longevity from your wood jointer.
Common Jointer Problems and Troubleshooting Tips
Like any machine, jointers can occasionally encounter problems. Here are some potential issues, along with likely causes and troubleshooting tips:
Snipe – Dips at the end of the cut caused by the workpiece dropping as it leaves the cutterhead. Verify the outfeed table is level and clean any debris. Use extra supports on long boards.
Chipped or Torn Grain – Often due to dull knives, incorrect feed rate, or holding workpiece too tightly. Replace knives and ease up on feed pressure. Make sure grain direction opposes cutting motion.
Machine Vibrates – Could indicate damaged components, loose parts, or incorrect belt tension if equipped with belt drive. Inspect and tighten all bolts/nuts. Adjust belt tension.
Uneven Cuts – Check for uneven knife marks, table misalignment, or buildup on cutterhead. Align tables properly and remove debris buildup from cutterhead.
Finish Is Poor – Usually the result of dull or chipped knives. Rotate, sharpen or replace knives and inserts. Reduce depth of cut and feed rate.
Cutting Against the Fence – Feed workpiece with extra pressure firmly against the fence to avoid sideways movement. Replace a damaged fence if necessary.
Machine Bogging Down – Dull blades, excessive depth of cut or feeding too quickly can cause the motor to work too hard. Resharpen, reduce depth, and slow feed rate.
Following proper operating techniques and routine maintenance helps avoid many common jointer problems. But if issues do arise, these troubleshooting tips can quickly get your jointer back up and running smoothly.
Frequently Asked Questions About Wood Jointers
What size jointer is best for a small hobby shop?
For most general woodworking tasks, a 6″ jointer with a minimum of a 1hp motor should have adequate capacity. The longer the beds, the better for jointing longer stock.
Can you use a hand plane instead of a jointer?
It is possible to flatten and straighten boards edges using a well-tuned hand plane and some skill. However, a powered jointer will make the process much faster and easier.
What length boards can be jointed?
The length of stock that can be jointed is determined by the length of the jointer’s infeed and outfeed beds. Typical hobbyist jointers can accommodate 4 to 6 feet. Industrial models may handle 12 feet or more.
What is the best way to prevent snipe?
Use an auxiliary stand, roller support or your knee to support the trailing end of long boards. Take shallow final passes. Verify tables are parallel. Matching infeed/outfeed table lengths maximizes support.
Should I buy or make my own jointer jig?
Purchasing an aftermarket jointer sled or jig can be a worthwhile investment. But shop-built jigs can also work very well. Use thick, stable materials and precise construction.
How do I know when my jointer knives need to be replaced?
Inspect blades regularly for chips, nicks or dull edges. If wood is burning, you feel substantial resistance when feeding, or finish is poor, it’s time to rotate or replace the knives.
What RPM should the cutterhead run at?
Cutterhead speed typically ranges from 4000-8000 RPM. Faster speeds provide a finer finish. Large cutterheads on industrial jointers may run 2000-3000 RPM. Consult your jointer manual.
Can I use my jointer to flatten one face of roughsawn lumber?
You can, but the wide cutterhead limits the amount of twist and warp that can be removed. A thickness planer is really better suited for surfacing roughsawn boards.
How can I stop the cutterhead on a jointer without damaging it?
Never use your hand to stop a spinning cutterhead! Allow it to stop on its own. Some models have brake levers to gradually decrease RPM. Avoid abrupt stops.
From squaring rough lumber to truing up edges for perfect fitting joints, a wood jointer is an essential machine for any workshop. Mastering the various functions and parts of the jointer takes some experience, but this guide covers the core principles for how jointers work.
Understanding proper jointer techniques, maintenance, troubleshooting, and safety will allow you to get the most out of this useful woodworking tool. With practice making precision cuts and adjustments, you’ll be jointing lumber like a pro in no time!